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Material infeed

Raw material is loaded from the left side into the machine. The HHV automatically pulls the raw material into position for machining. The HHV handles uncut bars and extrusions with unlimited length.

Rotary scales

Rotary table with CNC controlled pad clamping pressure.

Complete parts in one setup

Max part cross section

  • Bar: 5″ x 5″ (127 x 127 mm) with options for larger bar size
  • Extrusion: 6″ x 10″ (150 x 250 mm)

Different part programs on the same extrusion or bar. Full automation options available.

Tool magazine

Standard with 55 tools and more on request. Tool changing time: 8 sec, chip to chip.

Horizontal machining

Aluminum spindle: 30,000 rpm, 60hp (45kW) Hard metal spindle: 20,000 rpm. 59 ft-lbs (80Nm)

Material Outfeed

Finished parts delivers into a part catcher.

Safety

The HHV is designed for safe operation with high speed machining.

  • Dual check safety software
  • Door safety interlocks
  • Dual torques detection
  • 3D crash protection
  • Bullet proof glass

HHV3

4- or 5-axis. Single spindle. Extrusion- or bar machining. Max part size: Extrusion 6 x 10” (150 x 250 mm) Bar 5 x 5” (127 x 127 mm) with option for larger size of bar/extrusion. Horizontal machining center with 3 rotary tables.

Options: Spindle power and torque, 4- or 5-axis, tool magazine and tool holder.

Automation: Bar feeder system, robot loading/unloading.

Materials: Aluminum and Composite.

Industries: Automotive, Extrusion, Aerospace and more.

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Product information Highlights Technical specification Case studies Video Request a quote

Product information

The HHV (Horizontal High Velocity) was developed in close cooperation with the world’s largest aircraft manufacturers. Since its introduction, it quickly became the first choice of top performing machine shops.

The HHV is a universal machining center for bar or extrusion components. It is ideal for limited production runs, nesting, or high-volume production. Raw material is loaded from the left side into the machine, the HHV automatically pulls the raw material into position for machining and delivers finished parts into a part catcher. Instead of cutting raw material into specific lengths, the HHV handles uncut bars and extrusions. The benefit of making many parts from the same size bar or extrusion is: reduced setup time, no workholding, and a significant reduction in cycle time. Standard machining often requires multiple setups. The HHV machines parts complete in one setup, with no work holding.

Your machining cycle time at the process design stage: up to 50% faster machining time over conventional processes, and, true Lean and Green production. Discover more about Learn more about the exceptional MODIG bar machining process by reading the article, Bar Machining. The Modig Way VS. Conventional Machining.

HHV 2 and HHV 3 designates the number of rotary tables.

DOWNLOAD BROCHURE: HHV

”We guarantee 40% cycle time reduction with the HHV”

– David Modig, President Modig Machine Tool

Download product sheet

Preventive Maintenance: The Key to Optimal Machine Performance

Regular preventive maintenance is crucial for maintaining the optimal performance of your machine over time. By consistently conducting preventative maintenance, monitoring the status of your machining center, and replacing worn-out parts and consumables, you can guarantee that your machining center remains in excellent condition and can operate with the same precision and speed as when it was brand new. In our article Preventive Maintenance. Give Yourself Peace of Mind you will learn more about preventive maintenance and how to find the wear parts and consumables you need to ensure your HHV is ready to Keep up.

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Highlights

Bar and extrusion machine in one

Better chip flow – from horizontal machining

Complete parts in one setup

Reduced cycle time up to 40-70%

Material waste reduction

High production rate capabilities

Angle head machining possibilities

Roughing, semi-finish and finishing mode

A small footprint

Low fixture and tooling costs

Modular workholding designs for setup elimination

Different part programs on the same extrusion or bar (nesting)

No special foundation required

Full automation options available

Balluff chip system for cutting tool automation


Technical specification


Travels

Y-axis 420 mm 20 in
X-axis 1,500 mm 60 in
Z-axis 260 mm 10 in
U1/U2-axis 900 mm 35 in
B-axis optional +/- 15 degrees +/- 15 degrees
A1/A2-axis +/- 190 degrees +/- 190 degrees
A3-axis +/- 190 degrees +/- 190 degrees

Max Part Cross Section

Bar (options for larger bar size available) 127 x 127 mm 5 x 5 in
Extrusion (options for larger extrusion size available) 150 x 250 mm 6 x 10 in

Rotary Chucks

Feed rates 0-60 rpm 0-60 rpm
Jaw change system Quick change 1 min/rotary chuck Quick change 1 min/rotary chuck
Number of rotary tables 3 3

Aluminum Spindle

Speed 0-30,000 rpm 0-30,000 rpm
Power S1 45 kW 60 hp

Tool changer

Number of tools standard 55 and more on request 55 and more on request
Tool taper HSK-63A HSK-63A
Tool changing time 8 sec sec/chip to chip 8 sec/chip to chip

Feed rates

X-Y-Z-U-axes 0-60 m/min 0-2,400 in/min
A-axis, A1 and A2 60 rpm/min 60 rpm/min
A-axis, A3 60 rpm/min 60 rpm/min
B-axis optional 60 rpm/min 60 rpm/min

Acceleration

Acceleration 10 m/square second 32 ft/square second

Material

Aluminum, composite


LINK - TIME SAVINGS 76%

CASE STUDY – LINK
Commercial Aircraft
Material: Aluminum

Previous time*: 97 minutes
HHV time: 23 minutes
Time Savings: 74 minutes (76%)

Width: 4″ (95 mm)
Length: 23″ (580 mm)
Thickness: 3″ (70 mm)

AIRLOAD RIB - TIME SAVINGS 50%

CASE STUDY – AIRLOAD RIB
Commercial Aircraft
Material: Aluminum

Previous time*: 24 minutes
HHV time: 12 minutes
Time Savings: 12 minutes (50%)

Width: 1″ (28 mm)
Length: 10″ (260 mm)
Thickness: 5″ (120 mm)

AIRCRAFT PART – TIME SAVINGS 59%

CASE STUDY – AIRCRAFT PART
Aircraft
Material: Aluminum

Previous time*: 46 minutes
HHV time: 19 minutes
Time Savings: 27 minutes (59%)

Width: 3″ (70 mm)
Length: 12″ (300 mm)
Thickness: 2.5″ (62 mm)

SEAT TRACK - TIME SAVINGS 50-70%

CASE STUDY – SEAT TRACK
Commercial aircraft
Material: Aluminum

MODIG HHV is 50-70% faster than conventional methods when machining seat tracks.

Watch seat track machining here

Time Savings: 50-70% faster

*Previous time with well-known multi machining center


Video


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